Manufacturing ERP System
Customization and implementation of a comprehensive Enterprise Resource Planning (ERP) system to manage manufacturing operations, production, inventory, and accounting on a single integrated platform.
Challenge
The manufacturing company managed its operations using disparate, disconnected systems, with the production department using a different system than the accounting and procurement departments. This fragmentation led to significant delays in management decision-making due to the difficulty of obtaining a comprehensive view of factory performance. Raw material waste rates were high due to the lack of precise production planning, and maintenance was performed only reactively, causing sudden and costly breakdowns. The company needed a unified system connecting all departments and providing comprehensive analytical insights to improve operational efficiency and reduce costs.
Solution
We customized and implemented Odoo ERP to suit the company's specific requirements, developing custom modules using Python to manage production lines and schedule preventive maintenance. The system was connected to an optimized PostgreSQL database to handle large volumes of production and inventory data while ensuring query speed. We added an advanced data analytics layer using Power BI, providing interactive dashboards displaying key performance indicators in real time for decision-makers. The system was deployed on a containerized Docker infrastructure for easy management and scaling, with comprehensive training for over 200 users on the new system and ensuring a smooth transition from legacy systems.
Technologies Used
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